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- TQM in Foodservice
- Introduction
- One of the most important industries overall is the food industry. The
- food industry consists of everything from food processing plants to fast
- food restaurants. The food industry affects nearly every living person.
- Most people don't realize how important this industry is and how it affects
- their everyday lives. That is why it is so critical that the products of
- this industry are at their highest quality, are free of bacteria and ensure
- that the consumer will not face any detrimental consequences. Total Quality
- Management (TQM) plays a big role in promising these results.
- Total Quality Management seems to be a confusing term for the layman. TQM
- is a philosophy advocated by Dr. Edward Deming, a world renowned quality
- guru. It was widely accepted by Japan from 1950 onward. They used this
- principle for continuous refinement of an organization-wide quality system.
- Since then many organizations around the world have adopted TQM or similar
- methodologies. There have been many successes and many reported failures.
- Success of the system depends on the total commitment of the people to
- quality from top to bottom within the organization. TQM implementation is
- based on team work and the philosophy of continuous improvement. Statistics
- need to be used extensively to analyze and reduce the variation in the process.
- In the food industry, continuous improvement is vital to the survival of a
- specific company or restaurant. The customer is constantly purchasing the
- products of competitors and any decline in quality will equal a decrease in
- gross profits. There are several areas that a restaurant may focus on for
- quality improvement such as menu offerings, hospitality, service,
- cleanliness, and over all food quality. All of these aspects will be
- covered in this paper concerning Total Quality Management.
- Summary
- Employee & Product Quality
- Various well known companies such as Ritz-Carlton Hotels and Taco Bell have
- implemented Total Quality Management programs in an effort to increase
- quality and market share. Ritz-Carlton of Kansas City, Missouri, recently
- revamped menu selections for its rooftop-level restaurant and bar operation.
- This came about through customer surveys, focus-group studies of local
- restaurant patrons, employee opinions, and market analysis. This began with
- the general manager, Norm Howard, as TQM must start at the top to be
- successful. He states that "It [TQM] is about listening to your customers
- and empowering your employees to participate in important business
- decisions" (Stephenson, 1993).
- Taco Bell, with the implementation of a Total Quality Management system,
- has improved its speed of service, friendliness of service, and value for
- money ratings. This company has done this by empowering employees and
- seeking customer input. By integrating their employees into the system,
- Taco Bell has also decreased employee turnover by 63% (Stephenson, 1993).
- According to the article "TQM: Making it Work for You," there are six areas
- that need to be focused on (Stephenson, 1993). The first area is measuring
- quantitative results of various surveys and studies and basing future
- decisions strictly on these outcomes. This information could come from
- something as simple as a comment card, but these cards must tell the
- business more than what was good and bad, but why.
- The second area to be focused on is empowering the employees. Allowing the
- employees to be involved in the team effort. Make the employees feel
- responsible for their actions and allow the employees to fix their problems.
- This is where many franchises lack, making it the manager's responsibility
- to fix the problems that the employees create. If management treats
- employees in a respectable manner, the employee will turn around and treat
- the customer with respect also.
- Avoiding errors is the third area that needs to be focused on. The main
- focus of a Total Quality Management program is to eliminate errors before
- they can occur. Systems cause about 80% of all errors, so if the system is
- error free, then the employee has a lesser chance of making mistakes.
- Next comes the integration of management into the process. Total Quality
- Management implies that management must be 100% in favor of the program, or
- else the employees will not respond properly. Employees will follow the
- lead of the management team.
- Last is to do what the customer want, as tells the aphorism "The customer
- is always right." This is the same principle. There is no sense in serving
- only fried chicken if the customers demand a more health conscious baked or
- grilled chicken. "Customers are not only the people who walk through the
- doors looking for a meal but also your suppliers and employees" (Stephenson,
- 1993).
- Health & Safety Quality
- Total Quality Management does not just deal with product quality, but all
- around, or total quality. Another area that quality needs to be
- continuously improved in is health and safety. Sky Chefs, an airline
- caterer recently came to the conclusion that their workers' comp. Costs were
- skyrocketing, so they incorporated their Total Quality Management program to
- help solve these health and safety problems (Kay, Murphy, Harris, 1994).
- The main reason for business is profit, and if workers' comp. Costs are at
- unacceptable levels, that cuts out profit.
- Initially, the program focused on injury prevention and set a goal of
- reducing workers' compensation costs by 50% in three years. Task teams were
- initiated to collect data on estimated future loss, loss sources and medical
- treatment patterns which would be evaluated and used to eliminate hazardous
- areas of operation. They also gathered qualitative data on employee and
- management attitudes and beliefs, current policies which focus on potential
- hazards, and the physical environment. With this data, changes were made
- and continuously updated with Sky Chef reaching their goal of a 50% decline
- in less than 18 months (Kay, Murphy, Harris, 1994).
- The teams developed several guidelines for improvements as follows:
- Incorporate safe work practices into standard work processes;
- Involve line workers in all aspects of process improvement, particularly
- safe work practices;
- Integrate and continuously improve post-injury management processes;
- Communicate concern for employees;
- Create a unified data base that could deliver timely, useful information to
- line managers;
- Review vendors objectively and thoroughly;
- Institute criteria and time-based medical care and disability management;
- Implement a comprehensive modified duty program;
- Create a single managerial focus for loss prevention and work-related injury
- management (Kay, Murphy, Harris, 1994).
-
- By following these directives, a company could efficiently reduce workers'
- compensation costs. They have earmarked this as the Concern, Awareness,
- Responsibility, and Excellence program (C.A.R.E) which is a safety
- communications program which involves and rewards the line employees for
- committing safe acts (Kay, Murphy, Harris, 1994).
- One aspect that these articles seem to have left out is the actual quality
- of the product, the food. In food service classes and in the real world,
- one form of Total Quality Management is known as the Hazard Analysis
- Critical Control Point, or the HACCP system. This system was developed to
- ensure zero defects during food handling by monitoring the whole preparation
- process. Its purpose is to identify and correct errors before they happen.
- The old method of quality assurance was to test the final product (TechniCAL
- 1996). If the product was not sufficient, it was either held, reprocessed,
- or ultimately destroyed (TechniCAL 1996). This method was costly, not only
- in an economic sense, but also timely.
- The HACCP system monitors the food from the delivery point through-out
- storage and preparation until consumption. It analyzes critical control
- points where extra precaution may be needed with potentially hazardous
- foods. A flow chart is established to determine which foods need to be
- analyzed at which times.
- Management and employees alike must take this system very seriously and
- follow all steps which includes assessing hazards, identifying critical
- control points, setting up procedures for critical control points,
- monitoring critical control points, taking corrective action, setting up a
- record-keeping system, and verifying that the system is working (Educational
- Foundation of the National Restaurant Foundation [EFNRA], 1992). This
- system is necessary to maintain a quality food product and I feel is a part
- of Total Quality Management.
- According to Russell Cross, industry guru on HACCP, the foundation between
- Total Quality Management and HACCP are the same: "do it right the first
- time and every time and you get a good final product" (1994). He also goes
- on to state that it is necessary to check each step "along the process to
- make sure the product is safe and the process is in control - instead of
- relying on the end product when it's too late to correct the problem" (1994).
- Conclusion
- The food industry is an industry where it is a necessity that health and
- safety are given a number one priority, and with a Total Quality Management
- system in place, it becomes much easier to facilitate these needs. If any
- food product becomes contaminated it could mean illness for any customer
- which consumes this product, which could bring about lawsuits and even an
- Occupational Safety and Health Administration (OSHA) investigation which
- could result in the closing of the business.
- I was part of a management team at a local fast food restaurant and I feel
- that our employee turnover rate was extremely high compared to other
- businesses in town. By implementing a Total Quality Management system such
- as the one used by Taco Bell, these turnover problems could subside to
- acceptable levels, along with increased customer satisfaction.
- The three most important factors in any food service business are
- cleanliness quality, and service. A Total Quality Management program, if
- implemented properly from the top down, with everyone involved in the
- program believing in it, would ensure the three factors are met and will
- constantly continue to improve. I feel that this is a very important factor
- in an industry that is so diverse and ever-changing.
- Works Cited
- _____Cross, Russell. (1994). What HACCP Really Means Available:
- http://ifse.tamu.edu/ifse/haccp.htm pp. 1-4.
-
- _____Educational Foundation of the National Restaurant Association, (1992).
- Applied Foodservice Sanitation, (4th ed.). Kendall/Hund Publishing Company.
-
- _____Kay, Michael Z., Murphy, J. William, and Harris, Jeffrey S. (1994
- January/February). How to Zap Your Workers' Comp Costs Financial
- Executive, pp. 44-48.
-
- _____Stephenson, Susie. (1993, October 1). TQM: Making it Work for You
- Restaurants & Institutions, pp. 109-111.
-
- _____TechniCAL. HACCP: A Principle Whose Time has Come Available:
- http://www.tcal.com/haccp.htm p 1.
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